Case studies

Bankable projects, financed and built.

Each project below started as an idea — and became a financed, operating syringe factory with a documented PPR, validated line, and verified ROI.

500 Million Syringes/Year Greenfield Plant — Southeast Asia

Medical Device

Client: Confidential — Tier-1 Medical Device OEM

Turnkey design and delivery of a greenfield disposable syringe plant: 8 assembly lines, 12 injection molding cells, EO sterilization, and ISO Class 8 cleanroom — commissioned in 14 months.

Results: Output: 500M pcs/year • OEE: 91% • First-pass yield: 99.6% • CE & ISO 13485 certified on schedule.

Pre-Filled Syringe Line for COVID Booster — Europe

Pharmaceutical

Client: European Biotech (NDA)

Annex 1 compliant nested PFS filling line under isolator for a single-dose 0.5ml vaccine, integrated with existing freeze-dryer and visual inspection station.

Results: 24,000 syringes/h sustained • Zero batch rejections in first 6 months • Annex 1 audit passed.

Safety Syringe Capacity Expansion — India

Medical Device

Client: WHO-PQS Listed Manufacturer

Expansion from 60M to 180M safety syringes/year through 4 new auto-disable assembly lines and a centralized in-line vision inspection upgrade.

Results: Capacity +200% • Defect rate reduced 38% • ROI achieved in 22 months.